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Orange Relay design if Faulty.....
Posted by Steve H (more from Steve H) on Tue, 16 Aug 2005 05:23:59
In Reply to: orange vs. gray, vatenor, Sun, 14 Aug 2005 08:44:46
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The relay is tall and the circuit board slides into a quarter inch slot in the orange cover. The larger than circuit board thickness slot allows the tall circuit board to sit there and chatter back and forth with vibration and breaks the solder over time. I repaired mine by resoldering it and then covering the slot from the inside of the orange cover with two strips of electrical tape. This made the circuit board fit tight and hopefully stop this from happening again. I have had this relay fail on my 98 NG900 and my 03 9-5 Linear. The NG900 would have at times the low beams fail to come one when dimming from high (this will wake you up when it goes dark) The 9-5 had one high beem out and no blue indicator on the dash when on high. Hope this helps.
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