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Re: Need Help w/ 5th gear hub
Posted by JimO (more from JimO) on Mon, 24 Jan 2005 04:52:57
In Reply to: Need Help w/ 5th gear hub, AE, Sun, 23 Jan 2005 19:08:24
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I just replaced the fifth gear on the output shaft on my 93 CSET. It was stripped. The synchro hub had play in it so I replaced it also. From what I've read, if you didn't pull the pin on the fork so you could slide it off the shift rod, you probably dropped parts in the tranny when you pulled out the rod. That may be why it won't push back in. You're in to a complete disassembly if that is the case.
You can order the springs/pins/rollers from the dealer. It was fairly easy to reinstall them. I full assembled the sleeve/fork onto the syncro hub. Make sure the flats of the sleeve line up with the slots in the hub. Even though the sleeve is keyed, it can be installed 60 degrees off from this position and it won't shift into gear (reference quasimoto writeup). I then placed the spring/pin into the hole in the synchro hub and while holding the spring/pin fully compressed with a small screwdriver, slipped in the roller. The roller "rolls" in the axis of the input shaft (the input shaft is perpendicular to the roller).
posted by 130.76.9...
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