Re: 900S 5-speed rebuild misbehaving - Saab 900 Bulletin Board - Saabnet.com
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Re: 900S 5-speed rebuild misbehaving
Posted by Pete Kelly (more from Pete Kelly) on Sat, 18 Mar 2006 08:08:39
In Reply to: 900S 5-speed rebuild misbehaving, Chris A, Fri, 17 Mar 2006 16:11:17
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HUMM..had a similar experience with this once....under load is the issue....stress on your pinion bearing/shaft set is pushing the whole gearset out of alignment causing a bind in the synchro cones....it's the pinion shaft protrusion that hasn't been set correctly...adjusted by shims under the pinion bearing housing into the case. I got this wrong on a rebuild I did once about 10 years ago and the bind was actually 3rd and 4th gear synchro cones acting against each other....not pretty as it all had to come out again! Hope I'm wrong...but yes...in the air (no load)it ran fine!
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