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Re: Make a cardboard template.
Posted by turbocon86 (more from turbocon86) on Tue, 18 Sep 2007 19:45:58
In Reply to: Make a cardboard template., RayF, Tue, 18 Sep 2007 16:32:19
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I'm not so concerned with where to drill the new holes needed as what to do with the two holes I don't need anymore. I can use all of the holes that held the original spoiler on except for those two.
I took a 1/8" chamfer out of the old mounting points (which are unusually narrow) and inset a 1" wide by 1/8" thick piece of aluminum to each. The aluminum is attached to the spoiler with countersunk screws. That way the holes in the hatch don't need to line up perfect. I've now got 1/2" wiggle room so I can use all the old holes.
I'm considering doing the same thing with the upper mounting points. Cut a chamfer out of the underside of the fiberglass and rubber surround and inset a piece of aluminum that will extend the mounting point up to the original spoiler mounting hole.
I'll post pics of what I mean if I get a chance.
posted by 69.204.159...
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