Re: Engine Swap...... Overwhelming Dilemma - Saab 900 Bulletin Board - Saabnet.com
The banner above is an advertisment - if it asks you to download software, please ignore.
Site News - 7/1: Members: Log In to See Fewer Ads! | 5/28: SAAB Evolutions/TSN T-Shirts $14

[General | Members | C900 | 9000 | NG900 & OG93 | 93 | 95 | NG95 | 99 | Sonett | Vintage Models | Clubs | Other Cars | FAQs | Gifts | Member Photo Galleries | Member Directory | Classifieds | Manuals | *Buddy Registry | *Mileage Registry | Polls | What's New | Raffle | Photo of the Month | Sponsors]

C900 Bulletin Board
1979-1993 & 94 Conv [Subscribe to Daily Digest]
(Search Author's Posts: e.g. Keyword:username)*Members Only


[Main C900 Bulletin Board | BBFAQ | Prev by Date | Next by Date | Post Followup ] Member Login / Signup - Members see fewer ads. - Latest Member Gallery Photos
Re: Engine Swap...... Overwhelming Dilemma
Like This Post: - Subscribe to Daily Digest for this Bulletin Board
Posted by Justin VanAbrahams [Email] (#32) [Profile/Gallery] (more from Justin VanAbrahams) on Sat, 6 Oct 2007 13:20:33 Share Post by Email
In Reply to: Engine Swap...... Overwhelming Dilemma, JLitten007 [Profile/Gallery] , Sat, 6 Oct 2007 08:06:36
Alert me when someone posts in this thread:
Members do not see ads below this line. - Help Keep This Site Online - Signup

I'd agree with CBS - the '90 will be a great car to own, and as long as you're not in a hurry you can enjoy the time spent working on the car, and when it's done in a month or two you'll be happy you did it.

The first time I swapped an engine it was incredibly daunting to just unbolt the first fastener. After you've done it once, you'll see the whole task really isn't that bad - just a series of fairly simple tasks that add up to one massive project.

Keep in mind that - obviously - to do this task you're going to need an engine hoist. That poses a problem for a lot of people, but a $200 Harbor Freight hoist has done me well for about 8 years. You will also want to have a pretty good inventory of new parts around so you can "refurb" the donor engine before you reinstall it. Knowing the thing is back in the car with all the replacables replaced is a great feeling.

Invest in some plastic organizers from Home Depot, Walmart, etc. Get a Sharpee, and as you remove stuff put them small parts in the organizers and label where they came from. Keeping groups of things together helps you know where they came from - if you've got something with eight screw holes, you're looking for the compartment with eight screws. Have SEVERAL of these organizers around so you never run out of space. It's easy to lose parts, and frustrating as hell. Having two cars is a big boon - you'll have two of everything. :)

Be sure you've got a Bentley manual on hand - it will walk you *clearly* through the entire process, and help you with anything you decide to replace along the way. Be sure you have a torque wrench, a good socket set, some threadlock, some thread sealant, several drain pans to catch fluid. It's a big project to gear up for, but once you've got the gear you can do anything!

Don't worry about the EGR stuff... source a California-spec ECU and dump the EGR system - assuming your state inspection won't go looking for it. Otherwise, yeah, you're gonna be swapping manifolds and stuff. I'd strongly urge you to replace the head gasket while everything is apart, in which case you'll be taking all this stuff apart anyway. If you don't go this route, just remove both engines from their transmissions and swap - eeuroparts sells a $40 (IIRC) "bottom end gasket kit" that has everything you'll need for this task.

I'm probably rambling, but the gist is right. You *can* do it - you just need to be patient with yourself, and understand going in this isn't a one-weekend task. This is a month-long project. And, it isn't gonna be free - you're gonna be buying a few hundred dollars in tools, and a few hundred dollars in parts... And, when you're done, you'll have a rust-free SPG!

posted by 75.45.107...


Posts in this Thread:
Alert me when someone posts in this thread:
Members do not see ads below this line. - Help Keep This Site Online - Signup
Post a Followup

No Site Registration is Required to Post - Site Membership is optional (Member Features List), but helps to keep the site online
for all Saabers. If the site helps you, please consider helping the site by becoming a member.

Name: Member Login / Signup - Members see fewer ads. - Latest Member Gallery Photos
E-Mail: (Optional)
Re-Enter E-Mail: (Confidential & Secure - Not revealed to other users!)
Note: Please check your spam folder for BB responses.

Subject:

Posting rules are simple - No for sale/wanted ads may be posted here - use the site classifieds.
You may not cross-post your message to multiple BBs.
Not permitted: political/religious topics and being disrespectful (personal attacks, insults, etc...).
Site Members do not see any red text, inline ad links, bottom of page anchor ads, box ads, or anti-spam check.

Message: (please no for sale/wanted classifieds - post those in the Saabnet.com Classifieds)
Links are now automatically made active, no need for any special code (or use the Option Link field below) - don't put links in () or end with a '.'
To add inline images to your post, use [img]http://www.domain.com/img.jpg[endimg] (or use the Optional Image Link field below).


Links are now automatically made active, no need for any special code (or use the Option Link field below) - don't put links in () or end with a '.'
To add inline images to your post above, use [img]http://www.domain.com/img.jpg[endimg] (or use the Optional Image Link field below).

Optional Link: (e.g. http://www.saabnet.com/)
Link Title: (Optional)
Optional Photo/Image Link: (e.g. http://www.saabnet.com/img.jpg)
Photo/Image to Upload: (Please be patient while file uploads)





StateOfNine.com
SaabClub.com
Jak Stoll Performance
M Car Covers
Ad Available

The content on this site may not be republished without permission. Copyright © 1988-2024 - The Saab Network - saabnet.com.
For usage guidelines, see the Mission & Privacy Notice.
[Contact | Site Map | Saabnet.com on Facebook | Saabnet.com on Twitter | Shop Amazon via TSN | Site Donations]

Random Saabnet.com Member Gallery Photos (Click Image)

This is a moderated bulletin board - Posting is a privilege, not a right. Unsolicited commercial postings are not allowed (no spam). Please, no For Sale or Wanted postings, SERIOUSLY. Classifieds are to be listed in The Saab Network Classifieds pages. This is a problem solving forum for over 250,000 Saab owners, so expect to see problems discussed here even though our cars are generally very reliable. This is not an anything goes type of forum. Saabnet.com has been a moderated forum since 1988. For usage guidelines, see the Saabnet.com Mission and Purpose Page. Please remember that you are not anonymous. Site Contact | Site Donations | Other Sites by SP - Poverty2Prosperity.org | Run Club Menlo Park | ScreenBot



Site Members do not see red text instructions, bottom of the page anchor ads, or box ads.
Click here to see all the Site Membership Benefits!