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There was a TSB (Tech Service Bulletin) for this...
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Posted by Street (more from Street) on Mon, 29 Nov 2004 03:24:48 Share Post by Email
In Reply to: Re: My belt tensioner snapped off!, LeonB, Sun, 28 Nov 2004 21:04:10
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Sorry, unable to post any illustrations with this.


Campaign - Belt Tensioner Bushing Replacement

MI No. 216-1766

PI No.

Date: December 1997

Distr.

9000

CAMPAIGN INSTRUCTIONS

Customer Satisfaction Campaign 448: Replacement of bushing for belt tensioner

Background





The belt tensioner may move slightly due to engine vibration, which can cause the hole in the aluminium bushing in the belt tensioner's upper mount to become out-of-round. This leads to increased stress on the upper fastening screw, which can break, with the consequence that the belt jumps off the pulleys. The solution is to replace the bushing with a steel bushing.

Cars affected

Saab 9000 M1994-97 with 4-cylinder engine within VIN Serial number ranges: R1000001-V1021491

Owner Notification

As much as possible, owners of affected vehicles will be notified by Saab Cars USA. Inc. All cars in your inventory must be rectified prior to retail deliveries.

A VIN Status List will be supplied to you prior to any owner notification. Owners known to Saab will be identified on this list. If you do not receive a Status List, this is an indication that no affected vehicles have been sold to/by your dealership.

Please check your DCS On-Line Recall/Campaign inquiry to check for open campaigns.

Material

46 13 253 Kit (contains bushing and screw)

An Initial parts order of kit 46 13 253 equal to 50% of the vehicles wholesaled to your dealership will be shipped automatically on or about December 8, 1997. If our records indicate that you have not received any affected vehicles, no automatic parts shipment will take place. Order additional parts as needed using DOS ordering procedures.

Special Tools Required

Clamp: 83 95 154

Numeral 8 metal stamp: 02 97 713

Order these special tools directly from Kent-Moore at 1-800-345-2233.

Warranty/Time Information:

When submitting a claim for Campaign 448, the following information must be included on the claim:

FAILED OBJECT: 10448

FAULT/REASON: 78

LOCATION: 0

WARRANTY TYPE (US ONLY): 02 REPAIR/ACTION: 01

LABOR OPERATION/TIME: 0.5

The following Information must be added to your DCS Tables:

FAILED PART TABLE:

FAILED OBJECT: 10448

DESCRIPTION: REPL OF BUSHING FOR BELT TENS.

MODEL CODE: C

OPERATION NUMBER TABLE:

LABOR OPERATION: 10448

DESCRIPTION: REPL OF BUSHING FOR BELT TENS.

TRANS.TYPE: B

ENGINE TYPE: 1

DIAGNOSTIC CODE REQD: 0

9000 ONLY

HOURS: 0.5

BEGIN YR.: 94

END YR.: 97

Warranty/time Information

See separate information.

Stamping the Campaign Plate

After the car has been modified, mark the campaign plate in position C5 using a numeral "8" (Saab Special Tool P/N 02 97 713). Order this special tool directly from Kent-Moore at 1-800-345-2233.


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