Re: Frozen Ignition Lock Challenge - Almost Fixed - Saab 9000 Bulletin Board - Saabnet.com
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Re: Frozen Ignition Lock Challenge - Almost Fixed
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Posted by SaabBob [Email] (more from SaabBob) on Sat, 11 Nov 2006 15:36:17 Share Post by Email
In Reply to: Re: Frozen Ignition Lock Challenge - Almost Fixed, Bill U, Sat, 11 Nov 2006 07:46:10
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Thanks, that did the trick. The cylinder was a little tight, but it came out.

Once I got the cylinder out, It took a little while to figure out how to remove the tumbler from the intermediate cylinder. The key is to depress the spring-loaded dowel at the end of the shaft and turn the tumbler past the stop. The dowel and spring will pop out, and the tumbler can be removed. It was a little tight due to the burr on the edge of the dowel hole.

I removed all but three of the plungers that reasonably matched my old key. I made sure to remove the unused springs (with a round toothpick)so they didn't jam things up. I had to file the plungers a bit to make the lock work smoothly with both keys. There's no problem removing a bit too much material, except from a slight security standpoint.

Now I have a decent ignition lock that works with the same key as the doors and trunk. Much better than scavenging all the junkyard locks and replacing them.

posted by 24.34.14...

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