Possible driver side clunking culprit? - Saab 9000 Bulletin Board - Saabnet.com
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Possible driver side clunking culprit?
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Posted by Barry [Email] (more from Barry) on Thu, 5 Jan 2012 20:20:03 Share Post by Email
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Just wanted to throw this out, after 2 years I finally got rid of the driver side clunking noise. It all started after I upgraded my 96 Aero suspension to Koni/Abbott. It would clunk on low speed rough roads or down the driveway. When I did my engine rebuild recently, I also changed all ball joints, tie rods, front motor mount, trans motor mount, and tightened steering rack and as may sub-frame bolts. Still the noise persisted. So this last weekend I was going to replace the driver side strut bearing. After compressing the spring, I did not see any play in the bearing and the nuts were tight. So what I did was swap the struts left to right. Then I thought about about the bolt that holds the sub-frame support bracket (see picture). I started to tighten it and noticed it wasn't tight but not loose. So I torqued it down (probably about 30 ft-lbs). I was concerned about it stripping in the tube but I got it tight. I also made sure the springs were squarely rotated against their lower stops. Well after these steps and making sure the strut bolts were tight, the clunking went away.

posted by 71.135.10...

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