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i hate to shout but i had the identical problem in my '95 set. check my posts on this matter
as it turned out there are two types of resistor wire packs-one pack is for 'pre' ng models--installing this wire pack will cause intermittent problems.
installing the correct wire harness (there is a black plastic cover to one end--and no silicone paste is required) immediately and permanently resolved the problem.
sorry to read of your woes with such a simple solution to your problem.
posted by 12.101.10...
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