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Nothing hard here, just takes time.
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Posted by Noel [Email] (more from Noel) on Thu, 25 Oct 2012 06:55:28 Share Post by Email
In Reply to: Lots of repairs needed, what can I handle myself?, WB, Wed, 24 Oct 2012 20:08:39
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The heater core is awkward, takes 4-5 hours if you work slowly and carefully, can be done in 3. My procedure for it is linked below.

Radiator is a couple hours. I suggest doing the core and the rad at the same time because you'll have to drain the coolant to do the rad and a quart or so comes out of the heater core. Get big aluminum basting pans to catch the coolant and dispose of it properly.

You'll do the upper hose when replacing the radiator. It takes <5 mins and is a cheap part, so $77 for that is a rip off. Since you're doing the core, replace the heater hoses from the engine to the core. Then this stuff is done for a long time, maybe for good.

PCV valve is a 2-3 minute job. Maybe put on new hoses as the old ones will be soft and goopy.

Serp belt isn't hard, but you need to make a tool to hold the tensioner in compressed position. If you have no idea when the tensioner was last done it's not a bad idea to just replace it, along with both pulleys. These are well-known failure points on a 9K, so it's best to do it all at once if you can. The savings on labor more than pay for the parts.

E-brake cables I haven't done, but you have to drop the gas tank for the left one. If you do it, replace the straps since you're there. The straps are known to die. Suddenly.

Tie-rods are cheap but since you should do an alignment when they're changed, maybe pay the alignment shop to do this. My indy can keep the alignment right when he swaps tie rod ends, but not all techs can do that.

Battery posts require a $3 terminal brush from the auto parts store and 2 felt washers. And 5 mins of your time.

PS fluid. Use a turkey baster to suck the old fluid out of the reservoir and put in new. Do this 3X over the next month and you'll have mostly new fluid.

Brake fluid needs a pressure or vacuum bleeder. It takes an hour or so, and a bleeder is ~$50 if you can't get one on loan or rental from an auto parts place. The caveat is that you can break off a bleeder screw. Not a bad job to pay someone to do, but $220 is way too much.

Figure on a full weekend, maybe a bit more, but this is all pretty easy stuff. Go for it!

Noel's heater core procedure



->Posting last edited on Thu, 25 Oct 2012 07:08:54.


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